Client Overview

Company

Enertech Pvt. Ltd.

Location

Pune, Maharashtra

Industry

Manufacturing (Electrical Equipment / Solar Components)

Duration

₹5+ Crores Annual

Business Type

B2B Solar Equipment & Power Systems Manufacturer

The Challenge

Enertech’s QC testing process was completely manual, consuming excessive time and resources.

Manual Testing Inefficiency

Manual testing using power analyzers and multimeters taking 50–60 minutes per unit

High manpower dependency

Involvement of 2–3 operators for testing, comparison, and data entry

Paper-based reporting errors

Paper-based reporting and high error rates

Limited real-time visibility

Lack of real-time visibility into test data or deviations

Delayed production feedback

Delays in production feedback and decision-making

Hardware

Difficulty in detecting hardware or connection issues across multiple systems

The Solution

AbhinavDCS developed an embedded software solution integrated with an IP-based web application to fully automate Enertech’s testing and reporting process.
The system enabled real-time communication between QC equipment and a centralized monitoring dashboard.

Automated QC Process
  • ✓
    Direct device integration via Modbus RS-485 communication
  • ✓Automated data capture and parameter comparison (voltage, current, power
  • ✓Embedded code for standard value mapping and deviation alerts
Real-time Monitoring
  • ✓

    LAN-based data transfer from Power Analyzer to centralized web dashboard
  • ✓

    Real-time display of test results across connected devices
Reporting & Notifications
  • ✓

    Instant report generation with integrated email and WhatsApp sharing
  • ✓

    Centralized database for easy retrieval and traceability
System Health & IP Tracking
  • ✓

    Integrated IP monitoring system to detect inverter or device faults instantly
Government Compliance Integration
  • ✓

    Government Compliance Integration
  • ✓Automated data formatting & submission
  • ✓

    Application status tracking
Store & Dealer Management
  • ✓

    Real-time store-level visibility
  • ✓Sales & transaction tracking
  • ✓

    Easy franchise onboarding

Results & Impact

Metric

  • QC Testing Time
  • Manual Errors
  • Units Tested Daily
  • Data Access
  • Report Generation

Before

  • 50–60 mins/unit
  • Frequent
  • ~10 units
  • Manual records
  • Manual & paper-based

After

  • 5–7 mins/unit
  • Almost eliminated
  • 25+ units
  • Real-time dashboard
  • Automated & shareable
Additional Gains

✅ 80% improvement in operational efficiency

✅ Faster audits and better traceability

✅ Improved scalability across production

✅ Reduced manpower dependency

Project Timeline

Month 1

Process Mapping & Hardware Integration

Month 2

Embedded Development & Device Connectivity

Month 3

Dashboard, Automation, and Deployment

Ready to Transform Your Manufacturing Process?

Ready to Transform Your Manufacturing Process?

Let AbhinavDCS build a customized automation solution that streamlines your QC operations and accelerates your growth